30-40 ton/tsiku Complete Parboiled Rice Milling Plant
Mafotokozedwe Akatundu
Paddy parboiling monga momwe dzina limanenera ndi njira yotenthetsera madzi momwe ma granules owuma okhala ndi njere ya mpunga amapangidwa ndi gelatin popaka nthunzi ndi madzi otentha.Parboiled mpunga mpheroamagwiritsa ntchito mpunga wouma ngati zopangira, pambuyo pakewolekanitsa paddykuyeretsa, kuthirira, kuphika, kuyanika ndi kuziziritsa pambuyo pochiza kutentha, kenako akanikizire njira wamba pokonza mpunga kuti apange mpunga. Mpunga wophikidwa womalizidwa wayamwa mokwanira chakudya cha mpunga ndipo umakoma bwino, komanso mkati mwa kuwira umapha tizilombo ndikupangitsa mpunga kukhala wosavuta kusunga.
Timatha kupereka auto modernwathunthu parboiled mpunga mphero chomerandi kuthekera kopanga mndandanda pazofuna zanu. Chomera chonse chogaya mpunga nthawi zambiri chimapangidwa ndi magawo awiri: gawo lophika mpunga ndi gawo la mphero.
Mawonekedwe
1) Kuyeretsa Paddy:Mu kino kishinte, tukokeja kulongolola padi.
Mpunga uyenera kutsukidwa kaye kuchotsa udzu, miyala, chingwe cha hemp, zinyalala zina zazikulu ndi zonyansa monga fumbi losakanizidwa mu mpunga. Ngati padiyo ili ndi fumbi pamene ikunyowa imaipitsa madzi ndi kukhudza kadyedwe ka mpunga. Komanso, pambuyo ndondomeko kuyeretsa, kulephera kwa kunsi kwa mtsinje zida processing kapena kuwonongeka kwa zigawo zikuluzikulu akhoza bwino kupewedwa, umene ndi ndondomeko kiyi wa yathunthu ya zida mpunga parboiling.
2) Kuyika paddy:Cholinga cha kuviika ndi kupanga paddy kuyamwa madzi okwanira, kupanga zinthu zopangira wowuma. Pa nthawi ya wowuma pasting paddy ayenera kuyamwa pamwamba 30% madzi, kapena sangathe mokwanira nthunzi paddy mu sitepe yotsatira ndi motero kukhudza khalidwe la mpunga.
a. Kupyolera mu vacuuming, kutentha kosalekeza, ndi kuthamanga kwa kuthamanga, madzi amatengedwa ndi mpunga mu nthawi yochepa, kotero kuti madzi a mpunga amafika kupitirira 30%, zomwe ndi zofunika kuti wowuma wa mpunga ukhale wodzaza ndi gelatinized. panthawi yophika. Mu mzere wopanga mpunga wa parboiled, gawo ili lokonzekera ndilo gawo lofunikira komanso lofunika.
b. Kutengera mtundu ndi mtundu wa mpunga, kutentha kwamadzi nthawi zambiri kumakhala madigiri 55-70, ndipo nthawi yothira ndi maola 3.5-4.5.
3) Kutentha ndi kuwira:Pambuyo pakuviika mkati mwa endosperm muli ndi madzi okwanira, tsopano ndi nthawi yoti mutenthe paddy kuti muzindikire kuyika kwa wowuma. Kutentha kungasinthe mawonekedwe a mpunga ndikusunga zakudya, kuonjezera chiŵerengero cha kupanga ndikupangitsa mpunga kukhala wosavuta kusunga.
Pochita izi, nthunzi yothamanga kwambiri komanso yotentha kwambiri imagwiritsidwa ntchito. Kutentha, nthawi, ndi kufanana kwa nthunzi ziyenera kuyendetsedwa mosamalitsa kuti wowuma mumpunga alowerere gelatin popanda kupitirira.
Pamene wowuma gelatinization mokwanira, mtundu wa kukonzedwa anamaliza parboiled mpunga ndi mandala uchi-akuda.
Posintha magawo ophikira, mpunga wa parboiled wokhala ndi utoto wopepuka, mtundu wakuda wakuda, ndi mtundu wakuda zitha kukonzedwa malinga ndi zomwe kasitomala amafuna.
4) Kuyanika Paddy Wophikidwa:Cholinga cha kuyanika ndikupangitsa kuti chinyezi chichepetse kuchoka pa 35% mpaka 14%, kuchepetsa chinyezi kungapangitse mpunga kukhala wosavuta kusunga ndi kunyamula, ndikuwonjezera kwambiri chiŵerengero cha kupanga, monga mpunga wonse ukhoza kupezeka pamene mpunga uli. milled.
Timagwiritsa ntchito kutentha kwa boiler panthawiyi, imasinthidwa kukhala mlengalenga kudzera mu chotenthetsera kutentha, ndipo mpunga umawuma mwanjira ina, ndipo mpunga wouma ulibe kuipitsidwa komanso kununkhira kwachilendo.
Njira yowumitsa imagawidwa m'magawo awiri. Gawo loyamba ndikuumitsa mwachangu, zomwe zimachepetsa chinyezi cha paddy kuchoka pa 30% kufika pafupifupi 20%, kenako kuumitsa pang'onopang'ono kuti padiyo ichepetse ndikuchepetsa kuphulika kwa m'chiuno. Limbikitsani kuchuluka kwa mita yonse.
5) Kuzirala kwa Paddy Wophikidwa:Paddy wouma amatumizidwa ku malo oyimirira kuti asungidwe kwakanthawi kuti achedwetsedwe ndi kuziziritsidwa asanakonzedwe. Nyumba yosungiramo silinda yoyima imakhala ndi chowotcha mpweya, chomwe chimatha kutulutsa kutentha kotsala. Ndipo pangani chinyezi cha mpunga mofanana.
6) Kuweta Mpunga ndi Kupatukana:Kugwiritsa ntchito makina opangira mpunga kuchotsa mankhusu a paddy zouma. Pambuyo pa kuviika ndi kutenthetsa zidzakhala zosavuta kwambiri kukumba paddy ndikupulumutsa mphamvu.
Cholekanitsa paddy chimagwiritsidwa ntchito makamaka kulekanitsa mpunga wa bulauni ndi paddy ndi kusiyana kwawo kwa mphamvu yokoka ndi mikangano mu magawo atatu: paddy, bulauni mpunga, ndi kusakaniza zonse ziwiri.
7) Kugaya Mpunga:Ngale ya mpunga wowiritsa imawononga nthawi yambiri kuposa paddy wamba. Chifukwa chake ndi chakuti mutatha kuviika mpunga ndizosavuta kukhala smectic. Pofuna kupewa vutoli, timagwiritsa ntchito mphero yowomba ndikuwonjezera kuthamanga kwa mphero ya mpunga, kufalitsa kwa chinangwa cha mpunga kutengera mtundu wa pneumatic kuti muchepetse kukangana.
Makina ogaya mpunga amapangidwira mphero, yomwe ndiukadaulo wapamwamba kwambiri padziko lonse lapansi woyeretsa mpunga pakali pano kuti uchepetse kutentha kwa mpunga, kuchulukirachulukira, komanso kutsika kwamphamvu kwa mpunga.
8) Kupukuta Mpunga:Njira yopukutira mpunga ndikupukuta pamwamba pa mpunga popopera madzi, zomwe zimapangitsa kuti pakhale mapangidwe a gelatinous wosanjikiza omwe amatalikitsa nthawi yosungira. Chipinda chowonjezera chopukutira kuti apange mpunga wapamwamba kwambiri. Mpunga wabwino umabwera kudzera m'makina opukutira, umapangitsa mpunga wogaya kukhala wokongola komanso wonyezimira, motero kukulitsa mtundu wa mpunga.
9) Kuwotcha Mpunga:Makina ojambulira mpunga amagwiritsidwa ntchito kusefa mpunga wogayidwa bwino komanso molondola m'magulu angapo: mpunga wamutu, wosweka wawukulu, wosweka wapakati, wosweka pang'ono, ndi zina zambiri.
10) Kusanja Mtundu wa Mpunga:Mpunga womwe timapeza kuchokera pamwamba udakali ndi mpunga woyipa, mpunga wosweka kapena njere zina kapena mwala. Kotero apa timagwiritsa ntchito makina osankha mitundu kusankha mpunga woipa ndi mbewu zina.
Makina osankhira mitundu ndi makina ofunikira kuonetsetsa kuti titha kupeza mpunga wabwino kwambiri. Kugwiritsa ntchito makina osankhidwa amtundu wa mpunga kuti asanthule zinthu zoyipa, zamkaka, zokometsera, zapaddy, ndi zakunja. Chizindikiro cha CCD pamene sichinatchulidwe chimayesedwa. Zikapezeka kuti pali mpunga wosayenerera kapena zonyansa muzinthu, ejector idzawombera katundu wolakwika mu hopper.
11) Anamaliza Kulongedza Mpunga:Mpunga womaliza tsopano wakonzeka wokondedwa nonse! Tiyeni tigwiritse ntchito makina athu oyezera ndi kulongedza okha kuti apange matumba a 5kg 10kg kapena 50kg.
Makina onyamula olemetsa odziwikiratu awa amakhala ndi bokosi lazinthu, sikelo yonyamula katundu, makina osokera, ndi lamba wonyamula katundu. Ikhoza kugwirizanitsa ntchito ndi mizere yonse yopanga mpunga yachitsanzo. Ndi mtundu wamagetsi, mutha kuyiyika ngati kompyuta yaying'ono, kenako iyamba kugwira ntchito. Pakuti kulongedza katundu thumba akhoza kusankha 1-50kg pa thumba malinga ndi pempho lanu. Kuchokera pamakinawa mupeza mpunga wamtundu wa thumba ndipo mutha kupereka mpunga wanu kwa makasitomala anu onse!
Tingaone kuchokera processing ndondomeko ya parboiled mpunga kuti kupanga ndondomeko zonse za paddy parboiling chomera zachokera processing luso mpunga woyera, kuwonjezera njira hydrothermal mankhwala monga akuwukha, nthunzi ndi kuwira, kuyanika ndi kuzirala, ndi kudya pafupipafupi. Njira yonse yopangira mpunga wothira nthawi zambiri imakhala ndi magawo awiri: gawo lophika mpunga ndi gawo la mphero, zomwe monga izi:
Gawo la A.Rice Parboiling:
Paddy Yaiwisi → Kutsuka Isanayambe → Kuviika → Kutentha ndi Kuwiritsa → Kuyanika → Kuzizira → Kugaya Mpunga
Gawo la B.Kugaya Mpunga:
Paddy Wothira → Kuweta ndi Kupatukana → Kugaya Mpunga →Kupukuta Mpunga ndi Kuwotcha → Kusanja Mtundu wa Mpunga → Kulongedza Mpunga
Mfundo yosankhira paddy parboiling plant linanena bungwe makamaka zimadalira linanena bungwe ndi mphamvu ya wotsatira makina mphero. Payenera kukhala mpunga wowiritsa wokwanira musanayambe ntchito yokolola mpunga. Linanena bungwe zida chisanadze parboiled ayenera kukhala wamkulu kuposa linanena bungwe wotsatira mphero mpunga. Ngati sizokwanira, mayunitsi awiri amatha kulumikizidwa molumikizana. Pamene kutulutsa kwake kuli kofanana, gwiritsani ntchito mpunga wopangira mpunga ndi mphamvu zochepa.
Tikuchita upainiya pantchitoyi, tikupanga mitundu ingapo ya Paddy Parboiling Plant. Titha kupereka chomera wathunthu ndi kupereka khazikitsa utumiki ndi utumiki maphunziro. Ngati mukufuna pulojekitiyi, chonde omasuka kulankhula nafe kuti mudziwe zambiri.
Mawonekedwe
1.Zomera zathu za Parboiling & Drying zimapangidwa ndi zinthu zapamwamba komanso zoyesedwa zamtundu woyamba. Zomangidwa zolimba zimatsimikizira kuti sizigwira ntchito komanso zimakhala zabwinoko.
2.Uniform steaming of paddy imatheka ndi njira yogawa nthunzi mu akasinja, Total uniform uniform ya paddy ponena za kuphika ndi kuyanika.
3.Matanki awiri amadzi amaperekedwa pamwamba pomwe madzi ozizira ndi osavuta kukweza.
4.Palibe kutayika chifukwa kutalika kwa mbewu kumatsimikizira kuyenda bwino kwa paddy wonyowa.
5.Uniform kuyanika mpunga, zowuma wandiweyani kuti aziwumitsa pang'onopang'ono komanso mosasunthika popanda kupanga tirigu wosweka.
6.Factory yopangidwa ndi kusonkhanitsa chomera muzomangamanga zonse za bolting ndi zopinda, 90% ya zipangizo zimapangidwa mu fakitale yathu, nthawi yochepa yomwe imatengedwa panthawi yoika.
7.Kuchepa kwa mphamvu zogwiritsira ntchito mphamvu chifukwa cha mapangidwe abwino a ma blowers ndi elevator.
8.Ogwira ntchito ochepa omwe amafunikira pakuyendetsa unit popeza ntchito zambiri zimangochitika zokha.
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