Palm Oil Pressing Line
Kufotokozera
Palm imamera ku Southeast Asia, Africa, south pacific, ndi madera ena otentha ku South America.Idachokera ku Africa, idayambitsidwa ku Southeast Asia koyambirira kwa zaka za zana la 19.The zakuthengo ndi theka zakuthengo palm mu Africa otchedwa dura, ndi kuswana, kukhala mtundu wotchedwa tenera ndi mkulu zokolola za mafuta ndi woonda chipolopolo.Kuchokera ku 60s zaka zapitazo, pafupifupi mitengo yonse ya kanjedza ya Commercialized ndi tenera.Zipatso za kanjedza zimatha kukolola chaka chonse.
Ofesi ya Zipatso imaphatikizapo mafuta a kanjedza ndi ulusi, ndipo kernel imapangidwa makamaka ndi mafuta amtengo wapatali a kernel, Amylum, ndi Nutritional Components.Mafuta a kanjedza ndi ophikira kwambiri ndipo mafuta a Palm kernel ndi opangira zodzoladzola.
Kufotokozera kwa Technology Process
Mafuta a kanjedza amakhala mu zamkati za kanjedza, zamkati zake zimakhala ndi chinyezi komanso lipase wolemera.Nthawi zambiri timatengera njira yosindikizira kuti tipange ndipo ukadaulo uwu ndi wokhwima kwambiri.Musanayambe kukanikiza, Zipatso zatsopano zimatengedwa mu sterilizer ndi chopunthira kuti zikonzedwe kale.Pambuyo polemera FFB, imakwezedwa pa FFB conveyor pokweza kanjira, kenako FFB idzaperekedwa ku chowumitsa choyimirira.FFB idzatsekedwa mu sterilizer, FFB idzatenthedwa ndi kutsekedwa kangapo kuteteza lipase kukhala hydrolyzed.Pambuyo poyezetsa, FFB imagawidwa chotengera chamagulu ndi makina odyetsera ndikulowetsa makina opunthira omwe amalekanitsa zipatso za kanjedza ndi mulu.Gulu lopanda kanthu limaperekedwa kumalo otsegulira ndikupita nawo kunja kwa fakitale panthawi yokhazikika, mulu wopanda kanthu ukhoza kugwiritsidwa ntchito ngati feteleza ndikubwerezanso;Chipatso cha kanjedza chomwe chadutsa muzitsulo zowuma ndi chopunthira chiyenera kutumizidwa ku digester kenako kupita ku makina osindikizira apadera kuti mutenge mafuta a kanjedza (CPO) kuchokera ku zamkati.Koma mafuta a kanjedza osindikizidwa amakhala ndi madzi ambiri ndi zonyansa zomwe zimafunika kufotokozedwa ndi thanki ya mchenga ndikuwunikiridwa ndi chinsalu chogwedeza, pambuyo pake CPO idzatumizidwa ku gawo lofotokozera chithandizo.Pakeke yonyowa ya fiber yomwe imapangidwa ndi screw press, ikalekanitsa mtedza, imatumizidwa ku nyumba yowotchera kuti ikawotchedwe.
Keke yonyowa imakhala ndi ulusi wonyowa ndi mtedza wonyowa, ulusiwu uli ndi pafupifupi 6-7% yamafuta ndi mafuta ndi madzi ochepa.Tisanayambe kukanikiza mtedza, tiyenera kulekanitsa nati ndi CHIKWANGWANI.Choyamba, ulusi wonyowa ndi mtedza wonyowa umalowa mu cholumikizira keke kuti usweke, ndipo ulusi wambiri uyenera kulekanitsidwa ndi pneumatic fiber depericarper system.Mtedza, ulusi wochepa ndi zonyansa zazikulu zidzasiyanitsidwanso ndi ng'oma yopukutira.Mtedza wolekanitsidwa uyenera kutumizidwa ku nut hopper kudzera mumayendedwe a pneumatic nut transport, ndiyeno kutengera mphero kuti aswe mtedza, pambuyo posweka, zipolopolo zambiri ndi kernel zidzalekanitsidwa ndi dongosolo losweka lolekanitsa, ndi zina zonse zosakaniza. wa kernel & chipolopolo kulowa wapadera dongo kusamba olekanitsa dongosolo kuwalekanitsa iwo.Pambuyo pokonza izi, titha kupeza kernel yoyera (Zomwe zili mu kernel <6%), zomwe ziyenera kuperekedwa ku silo ya kernel kuti ziume.Pambuyo pa chinyontho chouma ngati 7%, kernel imatumizidwa ku nkhokwe yosungirako nkhokwe kuti ikasungidwe;Nthawi zambiri mphamvu ya kernel youma ndi 4%.+ Choncho azisonkhanitsa mpaka zitachuluka, + n’kuzitumiza ku mphero ya kanjedza;Kwa chipolopolo chopatulidwa, chiyenera kuperekedwa ku chipolopolo chosakhalitsa ngati mafuta opangira moto.
Pambuyo pa chinsalu ndi mchenga, mafuta a kanjedza ayenera kutumizidwa ku thanki yamafuta osakanizika ndi kutentha, kenako amapopedwa mosalekeza thanki yowunikira kuti alekanitse mafuta oyeretsedwa omwe amatumizidwa ku thanki yoyera yamafuta ndi mafuta amatope omwe amatumizidwa ku thanki ya sludge. pambuyo mafuta sludge ayenera kupopera kwa centrifuge kupatukana, olekanitsidwa mafuta kulowa mosalekeza kufotokozera thanki kachiwiri;Mafuta abwino omwe ali mu thanki yoyera amayenera kutumizidwa ku chotsukira mafuta, kenako kulowa mu chowumitsira chowumitsira, pamapeto pake mafuta owuma amayenera kuponyedwa pa tanki yotolera.
Magawo aukadaulo
| Mphamvu | 1 TPH | Mitengo yochotsera mafuta | 20-22% |
| Mafuta omwe ali mu FFB | ≥24% | Kernel zili mu FFB | 4% |
| zipolopolo zomwe zili mu FFB | ≥6-7% | Zomwe zili mu fiber mu FFB | 12-15% |
| Zopanda kanthu mu FFB | 23% | Dinani kuchuluka kwa keke mu FFB | 24 % |
| Mafuta okhutira mu gulu lopanda kanthu | 5 % | Chinyezi mugulu lopanda kanthu | 63% |
| Gawo lolimba mugulu lopanda kanthu | 32% | Zomwe zili mu mafuta a keke | 6% |
| Zomwe zili mumadzi mu keke yosindikizira | 40 % | Gawo lolimba mu keke yosindikizira | 54 % |
| Kuchuluka kwa mafuta m'thupi | 0.08 % | Kuchuluka kwa mafuta mu gawo lonyowa la mita | 1% |
| Mafuta amafuta pa mita olimba | 3.5% | Mafuta ochulukirapo m'miyendo yomaliza | 0.6% |
| Chipatso mugulu lopanda kanthu | 0.05% | Zonse zotayika | 1.5% |
| M'zigawo bwino | 93% | Kuchita bwino kwa Kernel Recovery | 93% |
| Kernel mumagulu opanda kanthu | 0.05% | Zomwe zili mu kernel mu cyclone fiber | 0.15% |
| Zolemba za Kernel mu LTDS | 0.15% | Kernel mu chipolopolo chowuma | 2% |
| Kernel mu chipolopolo chonyowa | 2.5% |
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