Makina Odzaza Mafuta a Sesame
Chiyambi cha Gawo
Pakuti mafuta okhutira materialďź Sesame mbewu, adzafunika pre-atolankhani, ndiye keke kupita zosungunulira m'zigawo msonkhano, mafuta kupita kuyenga. Monga mafuta a saladi, amagwiritsidwa ntchito mu mayonesi, zokometsera saladi, sauces, ndi marinades. Monga mafuta ophikira, amagwiritsidwa ntchito pokazinga pophika malonda komanso kunyumba.
Njira yopanga mafuta a Sesame
kuphatikiza: kuyeretsa----kukanikiza----kuyeretsa
1. Kuyeretsa (kuchiza kale) kukonza mzere wopangira mafuta a sesame
Ponena za kuyeretsa kwa mzere wopanga sesame, kumaphatikizapo kuyeretsa, kupatukana kwa maginito, flake, kuphika, kufewetsa ndi zina zotero, masitepe onse amakonzedwa panyumba yosindikizira mafuta.
2. Kukanikiza kukonza kwa mzere wopanga mafuta a sesame
Pambuyo poyeretsa (kuchiza), sesame imapita kukakanikiza. Ponena za sesame, pali mitundu iwiri ya makina osindikizira amafuta, makina osindikizira amafuta ndi makina osindikizira amafuta a hydraulic, titha kupanga makina osindikizira malinga ndi pempho la kasitomala.
3. Kuyenga pokonza mafuta a sesame
Pambuyo kukanikiza, tidzakhala ndi mafuta a sesame, ndiyeno mafuta amapita ku chomera choyenga.
Mitengo yoyengedwa yoyengedwa ndi Mafuta a Sesame Osakhwima--Degumming ndi Deacidification--Decolorizathin--Deodorization--- Mafuta ophikira oyengedwa.
Kuyambitsa makina oyenga mafuta a Sesame
Neutralization: mafuta osakanizika amatuluka ndi mpope wamafuta kuchokera ku tanki yamafuta, kenako amalowa muchotenthetsera chamafuta osakanizidwa kuti abwezeretsenso gawo lina la kutentha pambuyo pa metering kenako amatenthedwa mpaka kutentha kofunikira ndi chotenthetsera. Pambuyo pake, mafutawa amasakanizidwa ndi metered phosphoric acid kapena citric acid kuchokera ku thanki ya phosphate mu gasi osakaniza (M401), ndiyeno amalowa mu thanki yopangira mpweya (R401) kuti asinthe ma phospholipids osasungunuka mu mafuta kukhala phospholipids ya hydratable. Onjezani zamchere kuti muchepetse, ndipo kuchuluka kwa alkali ndi ndende ya alkali solution kumadalira mtundu wamafuta osakhazikika. Kudzera mu chotenthetsera, mafuta osasunthika amatenthedwa mpaka kutentha (90 ℃) koyenera kupatukana ndi centrifugal kuchotsa ma phospholipids, FFA ndi zonyansa zina mumafuta osakhazikika. Kenako mafuta amapita kuchapa.
Kusamba: padakali pafupifupi 500ppm sopo m'mafuta osasunthika kuchokera pa olekanitsa. Kuchotsa sopo otsala, kuwonjezera mu mafuta za 5 ~ 8% madzi otentha, ndi madzi kutentha 3 ~ 5 ℃ apamwamba kuposa mafuta ambiri. Kuti mukwaniritse zochapira zokhazikika, onjezerani phosphoric acid kapena citric acid posamba. Mafuta osakanikirana ndi madzi osakanikirana amatenthedwa mpaka 90-95 ℃ ndi chotenthetsera, kenaka amalowa mu cholekanitsa chochapa kuti alekanitse sopo otsala ndi madzi ambiri. Madzi okhala ndi sopo ndi mafuta amalowa mu cholekanitsa mafuta kuti alekanitse mafuta m'madzi. Komanso gwirani mafuta kunja, ndi madzi zinyalala kutayidwa kwa zimbudzi siteshoni.
Vuto loyanika siteji: pamakhala chinyezi m'mafuta kuchokera pa cholekanitsa chosamba, ndipo chinyezi chidzakhudza kukhazikika kwa mafuta. Chifukwa chake mafuta omwe ali pa 90 ℃ amayenera kutumizidwa ku chowumitsira chowumitsa kuti achotse chinyezi, ndiyeno mafuta omwe alibe madzi amapita kumalo okongoletsa. Pomaliza, tulutsani mafuta owuma ndi mpope wamzitini.
Kupitiriza Kuyeretsa Decoloring Njira
Ntchito yayikulu ya decoloring ndikuchotsa pigment yamafuta, tirigu wotsalira wa sopo ndi ayoni achitsulo. Pansi pa zovuta zoyipa, njira yosakanikirana ndi makina osakanikirana ndi kusanganikirana kwa nthunzi imathandizira kusintha kwa decoloring.
Mafuta a degummed amayamba kulowa mu chotenthetsera kuti atenthedwe kutentha koyenera (110 ℃), kenako amapita ku thanki yosanganikirana ndi bleaching earth. Dziko loyera limaperekedwa kuchokera ku bokosi la bleaching kupita ku thanki yanthawi yochepa ndi mphepo. Dothi loyera limawonjezedwa ndi metering yokha ndipo imayendetsedwa molumikizana ndi mafuta.
Mafuta osakanikirana ndi dziko lapansi loyera amasefukira mu decolorizer mosalekeza, yomwe imatsitsimutsidwa ndi nthunzi yopanda mphamvu. Mafuta a decolored amalowa muzosefera ziwiri zosinthira masamba kuti zisefedwe. Kenako mafuta osefedwa amalowa mu thanki yosungiramo mafuta osasinthika kudzera pa fyuluta yachitetezo. Tanki yosungiramo mafuta odetsedwa idapangidwa ngati thanki yotsekera yomwe ili ndi mphuno mkati, kuti aletse mafuta osasunthika kuti asagwirizane ndi mpweya ndikusintha mtengo wake wa peroxide ndikusinthanso mtundu.
Kupitiriza Kuyeretsa Deodorizing Njira
Mafuta oyeretsedwa amalowa mu spiral plate heat exchanger kuti ayambirenso kutentha kwambiri, kenako amapita kumalo otenthetsera kutentha kwa nthunzi kuti atenthetsedwe ndi kutentha (240-260 ℃) kenako ndikulowa munsanja ya deodorization. Chosanjikiza chapamwamba cha nsanja yophatikizira yochotsa kununkhira ndizomwe zimanyamula zomwe zimagwiritsidwa ntchito makamaka kuchotsa zinthu zomwe zimatulutsa fungo monga mafuta amafuta aulere (FFA); wosanjikiza pansi ndi mbale nsanja amene makamaka kukwaniritsa otentha decoloring zotsatira ndi kuchepetsa peroxide mtengo wa mafuta ziro. Mafuta ochokera munsanja ya deodorization amalowa mu chotenthetsera kutentha kuti ayambirenso kutentha kwambiri ndikupanga kusinthananso kutentha ndi mafuta osapsa, kenako amakhazikika mpaka 80-85 ℃ kudzera mu chozizira. Onjezani antioxidant ndi zokometsera zomwe zimafunikira, kenako kuziziritsa mafuta pansi pa 50 ℃ ndikusunga. Zowonongeka zotere monga FFA kuchokera ku deodorizing system zimasiyanitsidwa ndi chotengera chonyamula, ndipo madzi olekanitsidwa ndi FFA pa kutentha kochepa (60-75 ℃). Mulingo wamadzimadzi mu thanki yosakhalitsa ukakwera kwambiri, mafutawo amatumizidwa ku tanki yosungiramo FFA.
| Ayi. | Mtundu | Kutentha (℃) |
| 1 | Kupitiriza Kuyeretsa Decoloring Njira | 110 |
| 2 | Kupitiriza Kuyeretsa Deodorizing Njira | 240-260 |
| Ayi. | Dzina la Msonkhano | Chitsanzo | KTY. | Mphamvu (kw) |
| 1 | Extrude Press Workshop | 1T/h | 1 Seti | 198.15 |
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